Semi Metallic Brake Pads

Semi Metallic Brake Pads

The product quality has passed the American LINK laboratory testing and appraisal, complies with the VESC-3 legal standard, and has passed the ISO 16949 quality system certification. We only produce high-quality products.

Description
Why Choose Us?

 

Strong Production Capacity

The company mainly produces automobile brake pads. It has first-class equipment and advanced production technology and can produce more than 2,200 types of brake pads, with an annual production capacity of 6 million sets.

Product Quality Guaranteed

The product quality has passed the American LINK laboratory testing and appraisal, complies with the VESC-3 legal standard, and has passed the ISO 16949 quality system certification. We only produce high-quality products.

 

OEM & ODM Available

We can produce and process automobile brake pads according to the sketches or samples provided by customers. We can also provide customers with product parameter reports, quality inspection results and other reports.

One-Stop Service

Responsible for goods quality inspection, customs declaration tracking and other processes, ensuring timely handling of issues in all aspects, timely feedback and processing of product after-sales customer requirements.

 

 

 
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Nissan Brake Pads

Nissan Brake Pads have the option of ceramic material for improved high-temperature performance and wear resistance. The material is low-density, environmentally friendly, and low-noise.

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Toyota Brake Pads

Our Toyota Brake Pads are a standard product. It can have a good fit with your brake pads, so the braking effect is good, the wear is less, and it is safer and more durable.

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No Noise Brake Pads

Our products are not only wear-resistant but also low in noise. They can be applied to various types of cars, helping you achieve safe and stable braking and longer service life.

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Ford Brake Pads are generally composed of metal plates, adhesive insulation layers, and friction blocks. Steel plates should be coated to prevent rust.

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Its high-temperature resistance features greatly improve its braking performance and ensure driving safety. Our product models are various, you can consult the details.

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Minimum Wear Rate Brake Pads

Minimum Wear Rate Brake Pads have been strictly tested to ensure stable braking performance under different road conditions. It uses low metal formula, so it is more healthy and environmentally friendly.

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Safety Brake Pads

Our Safety Brake Pads have been specifically designed to reduce the risk of accidents by providing maximum stopping power, even in the most challenging driving conditions.

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High Temperature Resistant Brake Pads

The most noteworthy feature of our High Temperature Resistant Brake Pads is its capability to withstand high temperatures. These brake pads can resist heat up to 700℃.

 

What are Semi Metallic Brake Pads?

 

 

Semi metallic brake pads are between 30% and 70% metal, including copper, iron, steel, and other composite alloys. These various metals are combined with graphite lubricant and other fillers to complete the brake pad. The metallic brake pad compounds available vary, each type offering their own advantages for everything from daily commutes to track racing.

 

 

Features of Semi Metallic Brake Pads
  • Semi metallic features a strong feel and modulation for OEM brake pad replacement.
  • Semi metallic is a long-lasting brake pad and very little rotor wear.
  • Semi metallic brake pads will be good in wet and/or dry conditions.
  • Semi metallic brake pads are a very versatile brake pad compound for almost every need.
  • Semi metallic brake pads are good for touring, performance street, motocross, endure and dual sport.
  • GG-rated friction.
High Temperature Resistant Brake Pads

 

Components of Semi Metallic Brake Pads

 

 

Friction Block
The friction block contacts the rotors (or brake disc) to slow them down. Friction blocks combine powders, lubricants, fibers, fillers, and abrasives held together by a binder resin. The brake pad material impacts how your brake pads perform, which we'll get to later.

 

Underlayer
Next is the underlayer, which has more resin to bond the friction block to the backing plate. Some brake pads have a sensor (called a 'squealer') that makes a squealing noise when the brake pads wear down to the underlayer level - alerting you when the friction material is completely worn.

 

Adhesive
Braking generates a lot of heat. The adhesive has to be highly heat resistant and strong enough to hold the friction block to the backing plate under these frequent, extreme conditions.

 

Backing Plate
The backing plate is the backbone of the brake pad. It's a steel plate designed to provide even clamping pressure along the friction block when the brake system is engaged.

 

Shim
The shim helps reduce the noise level and vibration from the backing plate to the brake calipers.

 

Advantages of Semi-Metallic Brake Pads

 

Exceptional Stopping Power: Semi-metallic brake pads are known for their ability to deliver impressive stopping power. They provide strong and consistent braking performance, making them suitable for various driving conditions.

 

High Heat Tolerance: These brake pads excel in dissipating heat, reducing the risk of brake fade during intense braking situations. This heat resistance is particularly advantageous in performance or heavy-duty vehicles.

 

Durability and Longevity: Semi-metallic brake pads are designed to be long-lasting. The metal content in these pads results in reduced wear, leading to fewer replacements over time and cost savings.

 

Versatility: Semi-metallic brake pads are versatile and can perform well in different driving conditions, from city commuting to spirited driving or towing heavy loads.

 

Reduced Brake Noise: While semi-metallic brake pads may produce more noise compared to ceramic pads, advancements in technology have minimized brake noise, providing a quieter driving experience.

 

Comparison of Semi Metallic Brake Pads and Others

 

Semi Metallic Brake Pads Organic Brake Pads Ceramic Brake Pads
  • Mid- to Advanced-Level
  • Entry-Level
  • Mid- to Advanced-Level
  • Moderate Cost
  • Low Cost
  • Highest Cost
  • Moderate Lifespan
  • Shortest Lifespan
  • Highest Lifespan
  • High Performance
  • Lowest Performance: More Prone to Failure
  • Moderate Performance
  • Moderate Level of Comfort and Quietness
  • Lowest Level of Comfort and Quietness
  • Highest Level of Comfort and Quietness

 

Manufacturing Process of Semi Metallic Brake Pads
Safety Brake Pads

Brake Pad Material Development

Prior to production, brake designers will look closely at different suppliers as a source for the raw materials needed to complete the construction of the pad. Along with the price, engineers will carefully examine different characteristics of how these materials will perform when it comes to potential issues with noise, wear-and-tear along with other considerations.

Stamping the Backing Plate

Dimensions are checked before special features such as pins, friction retention devices, and other hardware are applied. Then the backing plate is blasted and washed to remove problematic imperfections that could be leftover following the stamping process. Now the backing plate is primed for adhesive which is the most common method used in the production process.

Wearever Brake Pads
Range Rover Brake Pads

Mixture Friction Materials

It's at this station where different friction materials are measured and mixed to ensure better overall performance in the future. The components are precisely measured and placed into a mixture to ensure the final result is homogeneous. The mixture is made into "pre-molds" and the resulting "pucks" will be pressed and molded to form the backing plates.

Integral Molding

The plates are placed into a mold and friction material is placed on top. In a press, the friction material is molded to the backing plate using pressure and heat. It forces the material through holes in the plate in order to increase retention. This step is called "integral molding" and is one of the methods used in attaching the friction material.

Blue Brake Pads

 

Module title
 

Squealing Sound
Many disc brake pads are equipped with a piece of metal called a wear indicator, that when enough of the brake pad has worn down the wear indicator makes contact with the rotor producing a squealing sound.

 

Pulling
When pads are worn, your car may tend to pull from one side to the other while the brake pedal is being pressed.

 

Grooves on the Rotor
Some grooves from normal wear and tear can be resurfaced or machined. However, if the indentations are too deep, they will not be able to be machined or thick enough to dissipate heat and will require replacement.

 

Pulsating
When pressure is applied to the brake pedal and the car shakes or the brake pedal pulsates, brake pads or rotors could be worn.

 

How To Take Care Of Your Brake Pads

 

 

Adjust Your Driving Habits
If extending the life of your brake pads is a priority, slow down a bit, and try to ease into your braking. By getting off the gas early when you see a red light, stop sign, or brake lights up ahead, you can save your brake pads a lot of stress.

 

Flush Your Brakes Regularly
A good rule of thumb is to bleed and flush your brakes approximately every 2 years. This will help your overall brake system work better, taking some stress off your brake pads, and reduce the risks of internal corrosion that occur when water gets in the brake lines.

 

Frequent Brake Pad Checks
Brake specialists recommend booking brake inspections every 20,000km or 12 months of driving. However, this recommendation varies based on individual driving habits and conditions.

 

Causes And Solutions For Uneven Brake Pad Wear
 

 

1. Issues With the Surface of the Rotor

The brake pad comes in contact with more flat spots of the rotor, which consequently causes the brake pad to wear out faster and more unevenly than the rest of the pads in your car. This condition can also arise from a sticking brake caliper, rust, corrosion, and frequent slamming on the brake. Dirt and debris between the rotor and the brake pad may also lead to Disc Thickness Variation.

What can you do about it?
First, you can ask a mechanic to iron out the flat spots. You can also ask them to clean the rotors with a brake cleaner before reinstalling to remove any brake pad dust or rust, as these are the major contributors to brake wear.

2. Issues With the Brake Caliper

A brake caliper contains a piston that exerts pressure on the brake pads to stop the vehicle. Sometimes, the rubber seal that pulls the caliper piston away loses its ability to pull back. This causes the pad to be in constant contact with the brake rotor and results in faster brake pad wear. Sometimes, rust or debris on the caliper can also lead to a sticky piston and guide pins, which means that the piston won't slide efficiently, leading to increased brake pad wear.

What should you do?
When that happens, you should visit an auto repair shop or book a brake service appointment to have an expert look at your brake caliper as well as the guide pins. And, if needed, you can go for a caliper rebuild or brake replacement.

3. Issues With the Slide Pin

A slide pin allows the brake caliper to slide back and forth so that the brake pads can come in contact with the rotors. When these sliding pins become corroded or if you have a stuck piston, they prevent the caliper from sliding smoothly. As a result, the brake caliper gets stuck in one position causing the brake pad to wear out more quickly.

How to get rid of this corrosion?
A quick solution is to use a wire brush and some grease to get rid of the corrosion. And if the slide pins are beyond repair, it's a good idea to replace them with a new slide pin.

 

How to Know Which Brake Pad is Right for Your Car

 

Determining the right brake pad for your car involves considering various factors. Here's a step-by-step guide to help you make an informed decision:

Check Your Vehicle's Owner's Manual
Start by consulting your car's owner's manual. It often provides recommendations or requirements regarding the type of brake pads suitable for your vehicle. The manufacturer's guidelines are a reliable source of information and should be your primary reference.

 

Consider Your Driving Style
Assess your driving habits and style. Do you drive aggressively or more conservatively? Are you mostly engaged in city driving, or do you frequently encounter hilly terrains or stop-and-go traffic? High-performance brake pads may be suitable for aggressive driving or heavy-duty applications, while standard pads can suffice for everyday commuting.

 

Evaluate Your Vehicle's Characteristics
Take into account the weight, size, and type of your vehicle. Larger and heavier vehicles, such as SUVs or trucks, may require brake pads with higher friction levels to effectively stop the vehicle's mass. Similarly, if your car has high-performance capabilities or is used for racing, specialized brake pads designed for such applications might be necessary.

 

Consider Environmental Factors
Think about the climate and weather conditions in your area. Certain brake pads perform better in specific temperature ranges. If you live in an area with extreme heat or cold, consider brake pads that offer good performance under those conditions.

 

Budget Considerations
Determine your budget for brake pad replacements. Different types of brake pads have varying price ranges. While higher-quality pads might have a higher upfront cost, they can provide better performance, durability, and longer lifespan, potentially saving you money in the long run.

 

Seek Professional Advice
Consult with a trusted mechanic or brake specialist who can provide expertise and recommend the most suitable brake pads for your vehicle. They can consider your specific driving conditions, vehicle model, and any other relevant factors to guide you toward the optimal choice.

 

 
How to Install Brake Pads?
 
01/

Step 1
Loosen the lug nuts on the front passenger side wheel. Set the jack below the lift guide notches behind the wheel on the frame rail. Raise the jack until the wheel hangs off of the ground. Remove the lug nuts. Pull off the wheel.

02/

Step 2
Spin the steering wheel clockwise to jut the rotor outward to make it easier to reach the inboard side of the caliper.

03/

Step 3
Remove the bolts securing the caliper to the rotor with your socket wrench and ratchet. Pull off the caliper from the rotor.

04/

Step 4
Pull the inboard and outboard brake pads out of the caliper with pliers.

05/

Step 5
Insert the inboard brake pad into the caliper. Grip the caliper with the caliper clamp so that the drive shaft presses the inboard brake into the caliper piston. Tighten the clamp until the inboard brake pad is flush with the caliper. Remove the clamp.

06/

Step 6
Insert the outboard brake pad into the outboard side of the caliper. Seat the pad in the slots of the caliper.

07/

Step 7
Remount the caliper to the rotor. Reinstall the wheel and lower the vehicle.

08/

Step 8
Repeat Steps 1 through 7 for the other wheels.

 

Tips and Precautions

Following proper installation procedures and precautions will ensure optimal braking performance and safety with your new low metallic brake pads. Consult a shop manual for your vehicle's torque specs if needed.

Always replace pads in axle sets. Do not just replace one side.

Lubricate pad mounting hardware and caliper slides with brake lubricant to prevent sticking.

Do not use compressed air to clean the brake assembly. This can damage the pads.

Be careful not to contaminate the pads with oil, grease or skin oils during handling. This reduces stopping power.

Break-in new pads with a series of light stops to allow the pads to properly seat to the rotors. Avoid heavy braking at first.

 

Our certificates

 

We have passed IATF 16949 quality system certification and R90 certification, and obtained AMECA certificate.

 

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Common Problems of Brake Pads Backing Plates

 

Q: Are semi-metallic brakes good?

A: If you want a brake pad that will give you excellent stopping power because you like to take your ride to the track, you'll want to use a semi-metallic brake pad. This may also apply if you have a lot of freeway driving in your commute and you want to have aggressive stopping power, just in case the guy in front of you does something unwise and you need to avoid it.

Q: What is a major disadvantage of semi metallic brake pads?

A: Semi-metallic brake pads can be noisier than ceramic brake pads and their price point normally falls between that of organic and ceramic brake pads. Ceramic brake pads, while quieter, are also able to handle extremely high temperatures with quick recovery, causing less damage to the brake rotors.

Q: How to tell difference between ceramic and semi metallic brake pads?

A: Don't judge a brake pad on just the color of the friction material. Not all dark grey friction materials are semi-metallic brake friction materials, some brake pads with this color could be ceramic or NAO materials. To find out the friction type, use the box or the brake pad manufacturers catalog.

Q: Are OEM brake pads semi metallic?

A: On the other hand, OEM brake pads are often semi-metallic and are made of various metallic materials, such as shredded metal wire, iron powder, and steel wool. Ceramic and OEM brake pad manufacturers use different metallic materials to make their products.

Q: Do semi metallic pads wear rotors faster?

A: Though you can't necessarily feel it, the metal embedded in the friction material of the pads is excellent for heat transfer, allowing heat to be pulled away from the rotors, keeping everything cool. In short, Semi-Metallic pads offer better performance, at the cost of more dust, rotor wear, and noise. If you often find yourself hauling heavy loads, on track, or just pushing your car on backroads, and you don't mind a little extra cleaning, these pads are a great choice for you.

Q: How long do semi metallic brakes last?

A: About 50,000 miles. Semi metallic pads have a better durability since they are 30%-70% metal. You can expect a semi metallic pad to last for about 50,000 miles. Ceramic pads are made from ceramic materials mixed with copper fibers. These car brake systems are usually found in luxury cars and are meant for comfortable braking.

Q: What is considered bad brake pads?

A: If the pads look thin, less than 1/4", it might be time to get them replaced. On some brake pads, you might see a wear indicator slot down the center of the pad. If the slot is gone or just barely visible, it's time for new brake pads. Besides being visible, the wear indicator can also trigger other warnings.

Q: Which stops better ceramic or semi metallic brake pads?

A: For many drivers, especially those who value high-performance, the choice between ceramic vs. semi metallic brake pads is easy. Performance-driven drivers tend to prefer the metallic brake pads because they offer improved braking performance in a much more comprehensive range of temperatures and conditions.

Q: Is it worth it to buy OEM brake pads?

A: Each option has its own list of pros and cons. Genuine OEM parts typically offer better reliability, warranties and fitment than aftermarket parts. On the other hand, you have more variety with aftermarket or third-party auto parts, and they may even perform better than OEM components when towing large loads or racing.

Q: What are two advantages of semi metallic brake pads?

A: The friction material on the semi metallic brake pad has high amounts of metal, such as iron, copper, steel wool, or other composite alloys. Semi metallic pads are designed for performance in extreme driving conditions, are highly versatile, and have a better braking response than their organic counterparts. They have longer brake pad durability, excellent cold bite, and function well over a wide range of brake temperatures.

Q: What are the 4 types of brake pads?

A: Basically, there are four different grades of brake pads on the world markets: semi-metallics, organics, ceramics, and the newest of all types - NAO Ceramic enhanced formulations. The lowest cost materials to blend where steel fibers constitute half or more of the brake pad volume.

Q: Do semi metallic brakes squeak?

A: Semi-metallic brake pads are perhaps the most common model on the market and consist of between 30% and 65% metallic elements like iron, steel, graphite, and copper. When this type of pad rubs up against the rotor, it may cause the occasional squealing or grinding.

Q: How do you break in semi metallic brakes?

A: Many brake experts recommend breaking in new brake pads with a 30-30-30 procedure: 30 gradual stops from 30 mph with 30 seconds in between each stop for the brakes to cool. This procedure will prevent the pads from getting too hot until the resins have fully cured.

Q: How do you know if brake pads are good quality?

A: Look at it to determine its thickness. If it seems very thin, less than ¼ inch, it is likely in need of replacement. Some brake pads have a slot in the center that serves as a wear indicator. Look at the slot - if it's almost gone, the pad probably needs to replaced.

Q: What happens if you replace brake pads without turning the rotors?

A: If new brake pads are put onto a vehicle with damaged rotors, the pad won't properly contact the rotor surface, reducing the vehicle's stopping ability. Deep grooves that have developed in a worn rotor will act as a hole-puncher or shredder and damage the pad material as it is pressed against the rotor.

Q: Do expensive brakes last longer?

A: The material of your brake pads can influence how long they last. Carbon-ceramic brake pads last longer but are expensive and therefore not as common, whereas steel and metal brakes are much more typical but don't last quite as long.

Q: Are semi-metallic brake pads okay?

A: Semi-metallic brake pads come with their own set of advantages. They are built for impressive heat transference and will help to divert it from the rotor, which prevents warping. Warping may occur if the rotor is overheated, so it's good to keep that in mind.

Q: Are semi-metallic brake pads good or bad?

A: Most ceramic brake pads perform well in most conditions but may take longer to reach optimal operating temperature in extremely cold weather. On the other hand, semi-metallic brake pads offer reliable performance across a wide range of temperatures, making them suitable for diverse climates.

Q: How do I choose brake pads?

A: Consider the brake pad material: There are three main types of brake pad materials – ceramic, semi-metallic, and organic. Ceramic pads are quieter and produce less dust, but are generally more expensive. Semi-metallic pads offer good stopping power and are more affordable, but can be noisy and produce more dust.

Q: How do you check brake pads without removing the wheel?

A: You might need a flashlight to get a good look at the brake pad. If the pads look thin, less than 4 millimeters, or there's only 20% pad life left, it's time to get them replaced. On some brake pads, you might see a metal wear indicator tab down the side of the pad.

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